Description
Welded Gabion Walls for stone cage
Product specification
| Feature |
Details |
| Material |
steel wire |
| Wire diameter |
ø4mm |
| Hole opening |
100x100mm |
| Finish |
whole hot dip galvanized after welding |
| Price |
EXW China factory US$4/m² |
Welded gabion and its related products have become a reliable choice for construction and landscaping. With strong performance, neat appearance, and long service life, they serve both practical and decorative needs effectively.
We adopt high-quality low-carbon steel wire as the core material, a deliberate selection that endows the product with outstanding performance synergies. On one hand, it boasts exceptional toughness and robust mechanical strength, forming a reliable structural backbone that effectively withstands external pressure and sudden impact forces—even in dynamic or harsh application scenarios, it maintains structural integrity without deformation or breakage. On the other hand, this material exhibits superior weldability: when undergoing wire-to-wire connection processes, it enables smooth, high-integrity weld joints that eliminate risks of loose connections or weak bonding. This dual advantage of mechanical durability and connection reliability not only enhances the product’s long-term service life but also lays an unshakable foundation for consistent, stable performance throughout its usage cycle.
The manufacturing process is anchored by advanced automated welding technology, forming a streamlined, precision-driven production workflow. First, premium-grade steel wires undergo meticulous pre-processing: they are precisely straightened to eliminate residual stress, cut to uniform lengths with micron-level accuracy, and then systematically arranged into structured grids—each wire positioned with consistent spacing to ensure the grid’s structural symmetry and stability.
At the core of the process of gabion wall cages lies high-frequency welding: this state-of-the-art technique delivers concentrated thermal energy to the wire intersections, creating seamless, metallurgically bonded joints that are not only visually smooth but also mechanically robust. Unlike conventional welding methods, it minimizes heat-affected zones around the bonds, effectively preventing structural weakening and ensuring the connections remain tightly secured without any risk of loosening, even under repeated stress or vibration.
Following welding, the finished mesh is tailored to size through precision cutting, with dimensions customized to match the diverse requirements of different application scenarios—whether for industrial fencing, construction reinforcement, or agricultural enclosures. Critically, stringent quality control protocols are integrated into every stage: from validating the tensile strength of raw steel wires, to inspecting weld joint integrity via non-destructive testing, and verifying the accuracy of final cut dimensions. This full-cycle quality oversight guarantees that every batch of mesh meets consistent performance standards, delivering reliability and durability for end-users.
To boost corrosion resistance of the gabion wall basket, we apply hot-dip galvanizing. The mesh is cleaned first, then dipped in 450°C molten zinc. This forms a dense, adhesive zinc layer that isolates steel from moisture and chemicals, extending service life and enhancing appearance.
Our products cover diverse needs:
- Wire diameter of the gabion walls : 3–6mm (3mm for light landscape decor, 6mm for heavy-duty projects like slope protection).
- Mesh hole : 50–200mm (50mm for precise small-scale use, 200mm for large projects with cost-saving stone filling).
Custom sizes (length, width, height) are also available.
- Aesthetic & neat:Â Gabion Wall Cages Uniform grids blend with outdoor environments, pairing well with natural stones for elegant landscaping.
- Outdoor-friendly: Gabion Wall Baskets Flexible design suits garden borders, rockeries, or decorative fences, balancing function and beauty.
- Practical perks: Good permeability prevents waterlogging; flexibility adapts to ground settlement; prefabricated mesh enables quick installation, saving time and labor.
The Gabion Wall Cost is pretty low if we compare to their real function. It is a must have for your garden and plots. For inquiries about products, specs, pricing, or customization, Contact us.
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